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NestSolver

Pipe Cutting Optimizer

Plan pipe and tube cuts before you pick up the saw. Enter your stick lengths — 21 ft steel, 10 ft copper or PVC, anything your supplier delivers — and your cut list, then review the drops and scrap before cutting.

Units
Kerf
Stock
Length
Qty
Min drop
Price
$
Material: AnyShop

Material grouping is a Shop feature.

Free plans run as a single material cut list.

Shop
Parts
Import parts from CSV

Required headers: length and quantity. Label is optional. Quoted commas and lines are supported.

    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Quote & shop packetShop unlock
    Custom fieldsup to 4
    Shop

    Stock prices drive material cost. Shop unlocks cost-aware solving, printable packets, and labels.

    Advanced options

    Material source

    LOCK
    Roll materialMax pull length with roll-consumed results.
    Shop

    Miter cuts

    LOCK
    Miter cutsAngles and material width in cut reporting.
    Shop

    Optimization target

    LOCK
    Cost-awareShop plan: prefer lower-priced stock rows.
    Shop

    Strict mode

    90%yield
    4 stocks95.13in drop0in scrap
    Material cost$72.00· $0.00 (0%) in scrap· $7.13 reusable drop
    PartKerfBlocked zoneKept zoneDropScrap
    Layout 1
    240in stock
    0/2 cuts
    Run · 120in42in42in35.81in060120180240in
    Layout 2
    240in stock
    0/2 cuts
    Run · 120in42in42in35.81in060120180240in
    Layout 3
    240in stock
    0/2 cuts
    Run · 120in36in36in36in060120180240in
    Layout 4
    240in stock
    0/2 cuts
    Run · 120in36in36in36in060120180240in

    Actions

    Export & print

    DXF
    Save to remnant inventoryShop

    Save this plan and more

    • Save projects and revisit them later
    • Stock presets — one-click fill
    • Cutter and kerf presets — always ready
    Create free account to save this plan

    Pipe Cutting Optimizer — common questions

    How do I allow for threading or beveling?+

    Add the allowance to each cut length before you enter it — if a 60 in run needs 1 in extra for threading both ends, enter 62 in. The optimizer then nests the true consumed length.

    What kerf should I use for a chop saw versus a tubing cutter?+

    A wheel-style tubing cutter displaces material rather than removing it, so enter 0. Chop saws and bandsaws remove roughly 1/16 to 1/8 in (1.5–3 mm) — measure a cut on your machine to be sure.

    What are standard pipe stick lengths?+

    Steel pipe commonly ships in 21 ft sticks; copper and PVC in 10 ft or 20 ft. Enter whatever lengths you actually stock — mixed lengths in one run are fine.

    Can I keep usable remnants?+

    Yes. Set a minimum drop per stock row and the layouts will distinguish remnants worth saving from scrap too short to use.

    Also optimize:MetalRebarAluminum extrusionLumberConduit

    New to cutting optimization? Read the cutting guides, or try the general linear cutting calculator.