NestSolver

Rebar Cutting List Calculator

Turn a bar schedule into an efficient cutting plan. Enter your stock lengths — 20, 40, or 60 ft bars — and every cut length on the schedule, and get layouts that minimize offcut waste across the whole order.

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Units
Kerf
Stock
Parts
×
×
Advanced options

Optimization target

Strict mode

94%yield
14 stocks · 214.25in drop · 0in scrap
Material cost$126.00· $0.00 (0%) in scrap
PartKerfBlocked zoneKept zoneDropScrap
Layout 1240in stock
Cross · 90inCross · 90in59.88in060120180240in
Layout 2240in stock
Cross · 90inCross · 90in59.88in060120180240in
Layout 3240in stock
Long · 142inCross · 90in060120180240in
Layout 4240in stock
Long · 142inCross · 90in060120180240in
Layout 5240in stock
Long · 142inCross · 90in060120180240in
Layout 6240in stock
Long · 142inCross · 90in060120180240in
Layout 7240in stock
Long · 142inCross · 90in060120180240in
Layout 8240in stock
Long · 142inCross · 90in060120180240in
Layout 9240in stock
Long · 142inCross · 90in060120180240in
Layout 10240in stock
Long · 142inCross · 90in060120180240in
Layout 11240in stock
Long · 142inCross · 90in060120180240in
Layout 12240in stock
Long · 142inCross · 90in060120180240in
Layout 13240in stock
Long · 142inCross · 90in060120180240in
Layout 14240in stock
Long · 142inCross · 90in060120180240in

Rebar Cutting List Calculator — common questions

What kerf should I enter for shearing rebar?+

Zero. A rebar shear displaces material instead of removing it, so no length is lost per cut. If you saw-cut instead, enter your blade's kerf.

How do I handle bent bars from a bending schedule?+

Optimize the straight cut length — the developed length before bending. Enter each bar mark's developed length and quantity, cut to the plan, then bend.

What stock lengths does rebar come in?+

In the US, 20, 40, and 60 ft are common; metric markets typically stock 6 m and 12 m. Enter whatever your supplier delivers — mixed lengths work.

Can it handle a large bar schedule?+

Yes. Enter each cut length once with its total quantity — schedules with hundreds or thousands of cuts solve in seconds.

Also optimize:MetalPipeAluminum extrusionLumberConduit

New to cutting optimization? Read the cutting guides, or try the general linear cutting calculator.