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NestSolver

Rebar Cutting List Calculator

Turn a bar schedule into an efficient cutting plan. Enter your stock lengths — 20, 40, or 60 ft bars — and every cut length on the schedule, then see which leftovers are reusable and which are scrap.

Units
Kerf
Stock
Length
Qty
Min drop
Price
$
Material: AnyShop

Material grouping is a Shop feature.

Free plans run as a single material cut list.

Shop
Parts
Import parts from CSV

Required headers: length and quantity. Label is optional. Quoted commas and lines are supported.

    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Quote & shop packetShop unlock
    Custom fieldsup to 4
    Shop

    Stock prices drive material cost. Shop unlocks cost-aware solving, printable packets, and labels.

    Advanced options

    Material source

    LOCK
    Roll materialMax pull length with roll-consumed results.
    Shop

    Miter cuts

    LOCK
    Miter cutsAngles and material width in cut reporting.
    Shop

    Optimization target

    LOCK
    Cost-awareShop plan: prefer lower-priced stock rows.
    Shop

    Strict mode

    94%yield
    14 stocks214.25in drop0in scrap
    Material cost$126.00· $0.00 (0%) in scrap· $8.03 reusable drop
    PartKerfBlocked zoneKept zoneDropScrap
    Layout 1
    240in stock
    0/2 cuts
    Cross · 90inCross · 90in59.88in060120180240in
    Layout 2
    240in stock
    0/2 cuts
    Cross · 90inCross · 90in59.88in060120180240in
    Layout 3
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 4
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 5
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 6
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 7
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 8
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 9
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 10
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 11
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 12
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 13
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 14
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in

    Actions

    Export & print

    DXF
    Save to remnant inventoryShop

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    • Stock presets — one-click fill
    • Cutter and kerf presets — always ready
    Create free account to save this plan

    Rebar Cutting List Calculator — common questions

    What kerf should I enter for shearing rebar?+

    Zero. A rebar shear displaces material instead of removing it, so no length is lost per cut. If you saw-cut instead, enter your blade's kerf.

    How do I handle bent bars from a bending schedule?+

    Optimize the straight cut length — the developed length before bending. Enter each bar mark's developed length and quantity, cut to the plan, then bend.

    What stock lengths does rebar come in?+

    In the US, 20, 40, and 60 ft are common; metric markets typically stock 6 m and 12 m. Enter whatever your supplier delivers — mixed lengths work.

    Can it handle a large bar schedule?+

    Yes. Enter each cut length once with its total quantity — schedules with hundreds or thousands of cuts solve in seconds.

    Also optimize:MetalPipeAluminum extrusionLumberConduit

    New to cutting optimization? Read the cutting guides, or try the general linear cutting calculator.