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NestSolver

Rebar cutting calculator

Turn a bar schedule into cut layouts. Enter stock bar lengths and each required rebar length with its quantity, then use the solved layout at the shear or saw.

Units
Kerf
Stock
Length
Qty
Min drop
Price
$
Material: AnyShop

Material grouping is a Shop feature.

Free plans run as a single material cut list.

Shop
Parts
Import parts from CSV

Required headers: length and quantity. Label is optional. Quoted commas and lines are supported.

    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Material: AnyShop

    Material grouping is a Shop feature.

    Free plans run as a single material cut list.

    Shop
    End finish: NoneShop

    End-finish tracking is a Shop feature.

    Free plans still optimize the same lengths without finish notes.

    Shop
    Miter: 90/90Shop

    Miter geometry is a Shop feature.

    Free plans keep these ends square at 90 degrees.

    Shop
    Quote & shop packetShop unlock
    Custom fieldsup to 4
    Shop

    Stock prices drive material cost. Shop unlocks cost-aware solving, printable packets, and labels.

    Advanced options

    Material source

    LOCK
    Roll materialMax pull length with roll-consumed results.
    Shop

    Miter cuts

    LOCK
    Miter cutsAngles and material width in cut reporting.
    Shop

    Optimization target

    LOCK
    Cost-awareShop plan: prefer lower-priced stock rows.
    Shop

    Strict mode

    94%yield
    14 stocks214.25in drop0in scrap
    Material cost$126.00· $0.00 (0%) in scrap· $8.03 reusable drop
    PartKerfBlocked zoneKept zoneDropScrap
    Layout 1
    240in stock
    0/2 cuts
    Cross · 90inCross · 90in59.88in060120180240in
    Layout 2
    240in stock
    0/2 cuts
    Cross · 90inCross · 90in59.88in060120180240in
    Layout 3
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 4
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 5
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 6
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 7
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 8
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 9
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 10
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 11
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 12
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 13
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in
    Layout 14
    240in stock
    0/12 cuts
    Long · 142inCross · 90in060120180240in

    Actions

    Export & print

    DXF
    Save to remnant inventoryShop

    Save this plan and more

    • Save projects and revisit them later
    • Stock presets — one-click fill
    • Cutter and kerf presets — always ready
    Create free account to save this plan

    Use it for Rebar

    Turn a bar schedule into an efficient cutting plan. Enter your stock lengths — 20, 40, or 60 ft bars — and every cut length on the schedule, then see which leftovers are reusable and which are scrap.

    Rebar cutting calculator questions

    What kerf should I enter for shearing rebar?+

    Zero. A rebar shear displaces material instead of removing it, so no length is lost per cut. If you saw-cut instead, enter your blade's kerf.

    How do I handle bent bars from a bending schedule?+

    Optimize the straight cut length — the developed length before bending. Enter each bar mark's developed length and quantity, cut to the plan, then bend.

    What stock lengths does rebar come in?+

    In the US, 20, 40, and 60 ft are common; metric markets typically stock 6 m and 12 m. Enter whatever your supplier delivers — mixed lengths work.

    Can it handle a large bar schedule?+

    Yes. Enter each cut length once with its total quantity — schedules with hundreds or thousands of cuts solve in seconds.

    Related:Rebar optimizerSolved exampleLinear cutting calculator